Intelligent Power Demand Forecast to Minimize “Order-Consumption” Gap

Our Client is a significant consumer of electricity for its operations and is required to submit precise energy usage forecasts to its suppliers on a daily basis. It is crucial that these projections accurately reflect the anticipated consumption as penalties may apply if there’s substantial variance between the forecast and actual consumption. Our Client was looking to invest into advanced machine learning models as the monitoring solutions to do more accurate forecasting, reduce any manual intervention and most importantly avoid an increase in operational costs incurred due to penalties or higher purchasing costs. Furthermore, the introduction of advanced forecasting tools will allow our client to mitigate any future increase in excess operating cost as the electric locomotive’s footprint increases gradually. Our Client is promoting more electric equipment’s adoption and thus advanced technology investments are very much aligned with overall objectives and goals.

Challenges

The current energy forecasting solution deployed at our client’s place is based on a statistical method that leverages historical energy consumption static data and requires too frequent manual intervention to adjust & override the system-generated forecasts in order to minimize the absolute deviation and minimize operations costs that are incurred through penalties or higher purchase costs. The higher deviation in the forecast on a daily basis is limiting our client to provide more accurate energy demand to its suppliers. It is expected the demand for energy due to the increased adoption of electric equipment’s in future will further aggravate this problem and hence looking into advanced machine learning-based methods are needed for more accurate forecasting.
The current solution leverages a statistical approach using the weighted average method to determine the energy consumption forecast. The limitations around the accurate forecast method is resulting in substantial main absolute deviation and thus leading to higher operating cost aka penalties from energy supplier sources. Key observations:
  1. Subjectivity: The weights assigned to each data point can sometimes be subjective.
  2. Increased deviation: They can be less stable over time and more sensitive to changes in individual data points.
  3. Needs manual intervention: If there is a lot of variance, the new demand is manually adjusted based on energy consumption of the latest slots.
  4. Dynamic factors are not considered: In the current weighted average solution there is no dynamic variables considered that would influence the energy consumption in near real-time manner.
ThoughtsWin Systems recommends developing machine learning-based solutions that would factor in all the historic consumption data to train AI/ML models and incorporate key dynamic factors that have direct impacts towards energy consumption. The new solution will have the ability to update forecasts based on previous blocks’ data/metrics (Machine Learning will be triggered for each contiguous block and forecasts can be regenerated). Some key dynamic factors for model development consideration in addition to historical energy consumption data:
  • Dynamic nature of equipment operations/schedules
  • Composition of equipment
  • Location and elevation of equipment
  • Local weather
  • Variation in power consumption of electric equipment
  1. Higher Accuracy using AI/ML based Forecasting
  2. Better Demand Forecasting
  3. Lower Cost of Operations
  4. Cost Avoidance – No Penalties
  5. Increased Employee Satisfaction (Due to less manual intervention)

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